Thursday, June 7, 2018

ZLF TCU

ZLF TCU


Type
ZLF-35N
ZLF-35NS
ZLF-35NH
ZLF-35NSH
ZLF-50N
ZLF-50NS
ZLF-50NH
ZLF-50NSH
ZLF-80N
ZLF-80NS
ZLF-80NH
ZLF-80NSH
ZLF-125N
ZLF-125NS
ZLF-125NH
ZLF-125NSH
ZLF-200N
ZLF-200NS
ZLF-200NH
ZLF-200NSH
Medium temp. range
-45~ 250degree (setting the max temp according to the supplier heating or cooling source)
-40~135degree(The maximum temperature range can be operated by using glycol water formula.)
ZLF-  N
The main cold source/or main heat source is used to regulate the flow of the system through proportional regulation system, and control the heat of the clamping of the reaction tank, and a set of heat exchanger for heating or cooling is controlled or cooled.
ZLF-  NS
Besides ZLF- N function,add one set heater used to reduce high temp.
ZLF-  NH
Besides ZLF- N function,add electrical heating function
ZLF-  NSH
Besides ZLF- N function,add one set heater used to reduce high temp and electrical heating function
Heat exchanger area
3.5m2
5m2
8m2
12.5m2
20m2
Electric heating function H
25KW
35KW
50KW
65KW
80KW
With “H” has heating function
Control mode
PID adaptive controller,special dynamic control calculation, Lneya controller
communication
MODBUS RTU protocol RS485 interface,optional ethernet interface/R232 interface
Temperature control selection
Material control temp.
Temperature feedback
The temperature of three points: the inlet and outlet of heat-conducting medium, material in reactor(External temperature sensor), PT100 sensor
Material temperature feedback
Material temp. feedback:PT100 or 4~20mA or communication given
Temp.feedback:PT100
Material temperature accuracy
±1℃
±1℃
±1℃
±2℃
±2℃
Circulating pump
150L/min 2.5BAR
200L/min 2.5BAR
400L/min 2.5BAR
500L/min 2.5BAR
750L/min 2.5BAR
Input, display
7-inch color touch screen display and touch key input, temp curve display
Security and protection
Self-diagnosis function; freezer overload protection; high pressure switch, overload relay,thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.
Perform valve piece
Electric proportional control valve, control signal 4~20mA.
Piping material
SUS304
The interface size
DN40
DN40
DN-50
DN-65
DN-80
Installation dimensions
1000*950*1750
1250*1000*2000
1500*1250*2050
2050*1450*2050
2050*1450*2050
External dimension EX
1000*1200*1750
1250*1250*2000
1500*1500*2050
2050*1450*2050
2050*1450*2050
The power supply
AC380V 50HZ 1.6kw(max)
AC380V50HZ 2.1kw(max)
AC380V50HZ 2.5kw(max)
AC380V50HZ 5.7kw(max)
AC380V50HZ 7.7kw(max)
Suffix H power supply
AC380V 50HZ 26.6kw(max)
AC380V50HZ 37.1kw(max)
AC380V50HZ 52.5kw(max)
AC380V50HZ 70.7kw(max)
AC380V50HZ 87.7kw(max)
Shell material
SUS 304
SUS 304
SUS 304
SUS 304
SUS304

TCU temperature control system USES the existing heat (such as steam, cooling water and cryogenic liquid - the "primary") system infrastructure are integrated into the single fluid system was used to control the temperature of process equipment or in the secondary loop.This achieves only one type of heat transfer liquid can flow into the jacket of the reaction vessel (not directly flow into steam, cooling water or ultra-low temperature liquid).The temperature of the whole reaction process is controlled by operation.

 Using single fluid heat transfer control system has the following advantages:

A. The user can obtain a closed and repeatable temperature control at a wide temperature range, which can achieve the temperature control of -120 degrees ~ 300 degrees;
B. Avoid the replacement of traditional equipment and the requirement for jacket maintenance;The smaller fluid volume also guarantees the quick response of the control loop and the thermal response delay is small.
C. The built-in electric heating oil auxiliary system can automatically turn on the auxiliary heating system according to the requirements to reduce the steam pressure;
D. can achieve the energy saving purpose by fast running accurate matching of each heat demand;
E. Control the temperature of the whole reaction process by accurate and fast operation, and the rapid response control is carried out during the whole reaction process.
F. There is a standardized interface, which can increase the heat transfer module according to the actual demand;
G. the temperature of the control reaction process and the single fluid temperature can be selected, and the temperature difference between the temperature of the reaction process and the temperature of the thermal conductivity can be controlled.
H. can carry out recipe management and production process record;
A. Full closed pipe design is adopted.
B. According to the instructions given by the system PLC, turn on the Angle of the electric control valve and control the flow of the cryogenic liquid into the reactor jacket, thus achieving energy saving and efficiency.All the signals in this process are based on temperature.
C. To ensure the safety operation of the system, electric hair can be fully opened by hand.
2) temperature process control principle (control reaction kettle material temperature)

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