Saturday, May 19, 2018

Temperature Control System SUNDI -90℃ ~ 250℃

Use high temperature resistant low temperature magnetic drive pump or a leak-free high and low temperature shield-driven pump, reduce the risk of system leakage. At the same time, the system has the advantages of low noise and big traffic flow.

type
Temp range℃
Heating  KW
Cooling capacity  KW  AT  ℃
Flow/pressure
L/min bar
Outside size
power
KW
250
0
-40
-60
-80
-85
SUNDI-925W
-90+250
2.5
2.5
2.5
2
1.1
0.35
0.2
20
1
550*680*1450
7.5kw
SUNDI-935W
-90+250
3.5
3.5
3.5
2.8
1.9
0.5
0.3
35
2
650*700*1750
10kw
SUNDI-955W
-90+250
5.5
5.5
5.5
5
2.8
0.8
0.5
50
2
750*800*1850
15kw
SUNDI-975W
-90+250
7.5
7.5
7.5
6
3.2
1.2
0.7
75
2
750*800*1850
19kw
SUNDI-9A10W
-90+250
10
10
10
8
4.2
1.6
0.85
110
2.5
1000*950*1750
24kw
SUNDI-9A15W
-90+250
15
15
15
12
6
2.1
1.3
110
2.5
1500*1250*2050
35kw
SUNDI-9A25W
-90+250
25
25
25
20
10
3.5
1.9
200
2.5
1500*1250*2050
50kw
SUNDI-9A38W
-90+250
38
38
38
31
16
6
3.5
200
2.5
2050*1450*2050
74kw
SUNDI-9A60W
-90+250
60
60
60
48
24
11
6
400
2.5
2450*1450*2250
115kw
SUNDI-9A80W
-90+250
80
80
80
64
32
15
8
400
2.5
2750*1600*2250
165kw

Type
SUNDI/UST series
Control Mode
Feedback PID + Our special dynamic control calculation, Lneya PLC controller
Temp.control
Material reaction temp.control mode and jacket temp.control mode
Program Editor
10 programs, each program can edit 45 steps.
Communication Portocol
MODBUS RTU Protocol,RS485 interface
Optional  Ethernet interface/R232 interface
Temp.feedback
The temperature of three points: the inlet and outlet of heat-conducting medium, material in reactor(External temperature sensor), PT100 sensor
Material temp. feedback
Material temp. feedbackPT100 or 420mA or communication given
Temp.feedbackPT100
Temp. difference
Set or control oil outlet temp and reactor material temp. difference
Set or control equipment liquid inlet temp. And liquid outlet temp. Difference( keep system safe)
Material temp.accuracy
±1℃ sometimes ±0.5℃
Thermal medium temp. accuracy
±0.5℃
Closed circulation system
The whole system is full closed circulation, there is no oil mist at high temperature and no water vapor at low temperature, pressure do not rise up when system is running. The system will supply oil automatically at low temperature.
heating
Heating max output power
The heater has triple protection and independent temperature limiter to ensure the safety of heating system.
The power is greater than 15KW with a voltage regulator, and the heating power output control adopts 4-20ma linear control.
Cooling capacity
The power of taking away the heat at different temperature
Circulation flow rate and pressure
Lower than 75L/min, use Lneya Magnetic pump
Higher than 75L/min use Ultra wide temperature high energy efficiency centrifugal pump.
Pressure selection: 2bar 3bar 5bar 8barsmall power equipment can not customize
The greater the pressure, the greater the power of the motor, which will increase the system load and reduce the cooling capacity of the system.
compressor
Different type different brand compress
Mitsubishi, skop, Emerson, Danfoss, Italy Dorin, German blog, bizell, French Tecumseh.
evaporator
KAORI Plate heat exchanger
Oil separator
Emerson/Lneya
Drying filter
danfoss/Emerson
Shock tube
CASTEL/packless
voltage-controlled
danfoss/Emerson/fengsheng
Expansion valve
Emerson thermal expansion valve/Emerson electronic expansion valve/danfoss thermal expansion valve.
Select different expansion valves with different temperature and cooling capacity.
Operation panel
Lneya 7-inch touch screenshow temp curve\EXCEL data output
Optional Siemens explosion - proof touch screen.Place the operation panel outside the site area.
optional GMP, FDA operation and record module (operator use record, data record, alarm record, etc.)
Safety protection
Self-diagnosis function; freezer overload protection; high pressure switch, overload relay,thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.
refrigerant
R-404A / R404A R23 mixture/ R404A R23 R14 mixture
interface size
G1/2G3/4G1DN25 DN32 DN40 DN50 DN65 DN80 DN100PN10 RF
Water-cooling W
 With W is water cooled type, lower than -60 degree equipment, you need use 7-25 degree cooled water
Water cooled condenser.
Tube heat exchanger, plate heat exchanger, tube condenser.
packlessshengKAORIJINDIANXIAOLING etc
power
AC 380V 50HZ Three-phase five-wire system.  Small power 220V 50HZ single phase
Optional 460V 60HZ220V 60HZ three-phase  
Shell material
Standard shellSUS 304optionalspraying plastics color 7035
Isolation of explosion-proof
optioanlEXdIIBT4)   
Lneya explosion-proof product installation license number.PCEC-2017-B025
Positive pressure explosion-proof
optioanl(EXPXdmbIICT4) The positive pressure system must be water-cooled type
Lneya explosion-proof product installation license numberPCEC-2017-B025
Self pressurizing system
Optional self-pressurized 3bar system, the temperature of the system can be expanded, the expansion tank is normal pressure.
KDOC-80 can be used in a pressurized system with a maximum temperature of 250 degrees (-85 degree ~ 250 degree).
KDOC-220 can be used in the self-pressurized system with maximum temperature to 320 degrees (-50 degree ~ 320 degree).
KDOC-210 can be used in a self-pressurized system with a maximum temperature of 300 degrees (-70 degree ~ 300 degree)
Flow/pressure
Optional flow/pressure sensor, display flow and pressure on the touch screen.
Optional control flow/pressure.
One for two system
Optional one for two systems: the costis lower than one to one system.
One unit heating and cooling machine contains two circulation system, two cooling system, two heating systems, one expansion system, one electrical system.
High exothermic control
Customizable high heat control system algorithm and components.
flow reactor temperature control module.
It can be used in the flow reactor temp control system (pump, internal circulation system, control algorithm, refrigeration)

The Correct Use of the Refrigerant in the Temperature Control System

If the temperature control system has been used for more than six months, or the high and low pressure often fails, or the cooling capacity is reduced, please arrange the staff to clean the radiator.We all know that refrigerants are an essential material for the use of temperature control systems. Then do you know how much the refrigerant is suitable for the temperature control system in subzero 90 to 250?

When the temperature control system uses the pump filling machine to fill the refrigerant, it only needs to close the empty cut-off valve on the empty filling machine after the end of the pump, and the refrigerant can be filled to the refrigeration system by opening the filling valve. Under the certain amount of the filling in the cold water machine, neither too much nor too little, the small temperature control system use the quantitative filling device to fill the refrigerant by filling the refrigerant, it only needs to close the three valves after the vacuum of the refrigerating device and stop the vacuum pump, and dismantle the joint of the pressure resistant rubber tube connected with the vacuum pump and install it in the quantitative filling device. Open the liquid outlet valve and drain the air in the hose, then tighten the connector of the hose to check whether it leaks.

When the refrigerant of the temperature control system is filled with the refrigerant, read the pressure gauge on the filling device at the very first, the rotate the scale sleeve, and the quantitative liquid line corresponding to the pressure gauge is found on the sleeve, and the initial level of the liquid surface of the refrigerant in the glass tube is recorded. Then open the three-way valve, the refrigerant enters the refrigeration system through the hose, and the liquid level of the refrigerant in the glass tube begins to decrease. When the required amount of filling is achieved, close the discharge chamber and the three links on the charging device and the charging operation end.

The temperature control system is used in many fields. Plastic, electronic. ElectroplateLaser, food, textile, chemical industry. PackingMedical careEven in industries such as test and even beverage, the industrial refrigeration equipment and temperature control system group play a very important role in beer production line.


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