Friday, May 25, 2018

Industrial Air Chillers SUNDI -45℃ ~ 250℃

In comparison to other thermal control systems, Dynamic Temperature Control systems differ sometimes considerably in their thermodynamic characteristics. In practice, Dynamic Temperature Control systems offer definite advantages in your work: noticeably shorter heating and cooling times, better stability and reproducibility through the entire process chain, greater safety for expensive glass reactors and the contained substances, together with the simple and easy operation.


type
Temp range℃
Heating  KW
Cooling capacity  KW  AT  ℃
Flow/pressure
L/min bar
Outside size
power
KW
250
100
20
0
-20
-40
SUNDI-525
-45+250
2.5
2.5
2.5
2.5
1.8
0.85
0.25
20
2
500*680*1250
4.5*kw
SUNDI-525W
-45+250
2.5
2.5
2.5
2.5
1.8
0.85
0.25
20
2
500*680*1250
4.5*kw
SUNDI-535
-45+250
3.5
3.5
3.5
3.5
3
1.5
0.45
35
2
550*685*1450
6.5kw
SUNDI-535W
-45+250
3.5
3.5
3.5
3.5
3
1.5
0.45
35
2
550*680*1450
6.5kw
SUNDI-555
-45+250
5.5
5.5
5.5
5.5
5
2.9
0.9
50
2
550*680*1450
9kw
SUNDI-555W
-45+250
5.5
5.5
5.5
5.5
5
2.9
0.9
50
2
550*680*1450
9kw
SUNDI-575
-45+250
7.5
7.5
7.5
7.5
7
4.2
1.5
75
2
650*700*1750
11.5kw
SUNDI-575W
-45+250
7.5
7.5
7.5
7.5
7
4.2
1.5
75
2
550*680*1450
11.5kw
SUNDI-5A10
-45+250
10
10
10
10
10
6
2
110
2.5
650*700*1750
16kw
SUNDI-5A10W
-45+250
10
10
10
10
10
6
2
110
2.5
550*680*1450
16kw
SUNDI-5A15
-45+250
15
15
15
15
15
11
3.8
110
2.5
750*800*1850
23kw
SUNDI-5A15W
-45+250
15
15
15
15
15
11
3.8
110
2.5
750*800*1850
23kw
SUNDI-4A25
-45+250
25
25
25
25
25
16
4.7
150
2.5
1250*1000*2050
36kw
SUNDI-4A25W
-45+250
25
25
25
25
25
16
4.7
150
2.5
1000*950*1750
36kw
SUNDI-4A38W
-45+250
38
38
38
38
38
26
9
200
2.5
1500*1250*2050
55kw
SUNDI-4A60W
-45+250
60
60
60
60
60
34
12
250
2.5
1500*1250*2050
89kw
SUNDI-4A95W
-45+250
95
95
95
95
95
50
18
400
2.5
2050*1450*2050
135kw
SUNDI-4A130W
-45+250
130
130
130
130
130
70
24
400
2.5
2050*1450*2050
180kw
SUNDI-4A200W
-45+250
200
200
200
200
200
120
43
600
3
2750*1600*2250
280kw

Type
SUNDI/UST series
Control Mode
Feedback PID + Our special dynamic control calculation, Lneya PLC controller
Temp.control
Material reaction temp.control mode and jacket temp.control mode
Program Editor
10 programs, each program can edit 45 steps.
Communication Portocol
MODBUS RTU Protocol,RS485 interface
Optional  Ethernet interface/R232 interface
Temp.feedback
The temperature of three points: the inlet and outlet of heat-conducting medium, material in reactor(External temperature sensor), PT100 sensor
Material temp. feedback
Material temp. feedbackPT100 or 420mA or communication given
Temp.feedbackPT100
Temp. difference
Set or control oil outlet temp and reactor material temp. difference
Set or control equipment liquid inlet temp. And liquid outlet temp. Difference( keep system safe)
Material temp.accuracy
±1℃ sometimes ±0.5℃
Thermal medium temp. accuracy
±0.5℃
Closed circulation system
The whole system is full closed circulation, there is no oil mist at high temperature and no water vapor at low temperature, pressure do not rise up when system is running. The system will supply oil automatically at low temperature.
heating
 Heating max output power
 The heater has triple protection and independent temperature limiter to ensure the safety of heating system.
The power is greater than 15KW with a voltage regulator, and the heating power output control adopts 4-20ma linear control.
Cooling capacity
The power of taking away the heat at different temperature
Circulation flow rate and pressure
  Lower than 75L/min, use Lneya Magnetic pump
Higher than 75L/min use Ultra wide temperature high energy efficiency centrifugal pump.
  Pressure selection: 2bar 3bar 5bar 8barsmall power equipment can not customize
 The greater the pressure, the greater the power of the motor, which will increase the system load and reduce the cooling capacity of the system.
compressor
Different type different brand compress
Mitsubishi, skop, Emerson, Danfoss, Italy Dorin, German blog, bizell, French Tecumseh.
evaporator
KAORI Plate heat exchanger
Oil separator
Emerson/Lneya
Drying filter
danfoss/Emerson
Shock tube
CASTEL/packless
voltage-controlled
danfoss/Emerson/fengsheng
Expansion valve
Emerson thermal expansion valve/Emerson electronic expansion valve/danfoss thermal expansion valve.
Select different expansion valves with different temperature and cooling capacity.
Operation panel
Lneya 7-inch touch screenshow temp curve\EXCEL data output
Optional Siemens explosion - proof touch screen.Place the operation panel outside the site area.
optional GMP, FDA operation and record module (operator use record, data record, alarm record, etc.)
Safety protection
Self-diagnosis function; freezer overload protection; high pressure switch, overload relay,thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.
refrigerant
R-404A / R404A R23 mixture/ R404A R23 R14 mixture
interface size
G1/2G3/4G1DN25 DN32 DN40 DN50 DN65 DN80 DN100PN10 RF
Water-cooling W
 With W is water cooled type, lower than -60 degree equipment, you need use 7-25 degree cooled water
Water cooled condenser.
Tube heat exchanger, plate heat exchanger, tube condenser.
packlessshengKAORIJINDIANXIAOLING etc
power
AC 380V 50HZ Three-phase five-wire system.  Small power 220V 50HZ single phase
Optional 460V 60HZ220V 60HZ three-phase  
Shell material
Standard shellSUS 304optional spraying plastics color 7035
Isolation of explosion-proof
optioanlEXdIIBT4)   
Lneya explosion-proof product installation license number.PCEC-2017-B025
Positive pressure explosion-proof
optioanl(EXPXdmbIICT4) The positive pressure system must be water-cooled type
Lneya explosion-proof product installation license numberPCEC-2017-B025
Self pressurizing system
Optional self-pressurized 3bar system, the temperature of the system can be expanded, the expansion tank is normal pressure.
KDOC-80 can be used in a pressurized system with a maximum temperature of 250 degrees (-85 degree ~ 250 degree).
KDOC-220 can be used in the self-pressurized system with maximum temperature to 320 degrees (-50 degree ~ 320 degree).
KDOC-210 can be used in a self-pressurized system with a maximum temperature of 300 degrees (-70 degree ~ 300 degree)
Flow/pressure
Optional flow/pressure sensor, display flow and pressure on the touch screen.
Optional control flow/pressure.
One for two system
Optional one for two systems: the costis lower than one to one system.
One unit heating and cooling machine contains two circulation system, two cooling system, two heating systems, one expansion system, one electrical system.
High exothermic control
Customizable high heat control system algorithm and components.
flow reactor temperature control module.
It can be used in the flow reactor temp control system (pump, internal circulation system, control algorithm, refrigeration)
Operating Principle of Industrial Air Chillers

Industrial air cooler is a heat exchanger which USES air to cool the hot fluid. The hot fluid in the tube is heated through the exchange of heat between the tube wall, the fin and the outside air, which is usually supplied by the ventilator. Our Industrial Air Chillers SUNDI -45℃ 250℃ can be applied to cooling and condensation such as

condensation of the top steam of oil refining and petrochemical industry, reflux oil, cooling of tower bottom oil, the cooling of various reaction products, cooling of circulating gas and condensing of steam turbine exhaust. Its working pressure can reach 69 mpa. However, the power consumption, noise, and floor area are large, and the cooling effect is greatly affected by climate change.

In order to avoid the heat medium affect the performance of medium because of long-term overheating, and to facilitate the storage or transportation, and to condense and distillate, we need to exchange heat of the medium. Usually, heat exchange equipment should be used to achieve the purpose of exporting, exchanging and cooling. When air is used as one kind of medium, this equipment is called air cooler.

Air cooler is widely used in petroleum, chemical industry, metallurgy and other industries as well as in the process industry.

Due to the low heat transfer coefficient of air and the high heat transfer coefficient of tube heat medium, their difference reaches several number grades, so we often use high fin in air cooler, close distance of double metal finned tube as the main heat transfer element. Heat through efficient heat exchange tube of the heat transfer medium is passed to the air which after accepting the heat temperature rises, at this time, the heat medium temperature drops, the air temperature rises, the hot air is directly emitted to the atmosphere to achieve the goal of decreasing the heat medium temperature.

Operating Principle of Industrial Air Chillers

Industrial air cooler is a heat exchanger which USES air to cool the hot fluid. The hot fluid in the tube is heated through the exchange of heat between the tube wall, the fin and the outside air, which is usually supplied by the ventilator. Our Industrial Air Chillers SUNDI -45℃ 250℃ can be applied to cooling and condensation such as

condensation of the top steam of oil refining and petrochemical industry, reflux oil, cooling of tower bottom oil, the cooling of various reaction products, cooling of circulating gas and condensing of steam turbine exhaust. Its working pressure can reach 69 mpa. However, the power consumption, noise, and floor area are large, and the cooling effect is greatly affected by climate change.

In order to avoid the heat medium affect the performance of medium because of long-term overheating, and to facilitate the storage or transportation, and to condense and distillate, we need to exchange heat of the medium. Usually, heat exchange equipment should be used to achieve the purpose of exporting, exchanging and cooling. When air is used as one kind of medium, this equipment is called air cooler.

Air cooler is widely used in petroleum, chemical industry, metallurgy and other industries as well as in the process industry.

Due to the low heat transfer coefficient of air and the high heat transfer coefficient of tube heat medium, their difference reaches several number grades, so we often use high fin in air cooler, close distance of double metal finned tube as the main heat transfer element. Heat through efficient heat exchange tube of the heat transfer medium is passed to the air which after accepting the heat temperature rises, at this time, the heat medium temperature drops, the air temperature rises, the hot air is directly emitted to the atmosphere to achieve the goal of decreasing the heat medium temperature.

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