Sunday, May 20, 2018

Industrial Water Chiller System SUNDI -80℃ ~ 250℃

In comparison to other thermal control systems, Dynamic Temperature Control systems differ sometimes considerably in their thermodynamic characteristics. In practice, Dynamic Temperature Control systems offer definite advantages in your work: noticeably shorter heating and cooling times, better stability and reproducibility through the entire process chain, greater safety for expensive glass reactors and the contained substances, together with the simple and easy operation.

type
Temp range℃
Heating  KW
Cooling capacity  KW  AT  ℃
Flow/pressure
L/min bar
Outside size
power
KW
250
50
0
-40
-60
-75
SUNDI-825W
-80+250
2.5
2.5
2.5
2.5
1.8
1
0.3
20
1
550*680*1450
6.5kw
SUNDI-835W
-80+250
3.5
3.5
3.5
3.5
2.6
1.4
0.42
35
2
650*700*1750
10kw
SUNDI-855W
-80+250
5.5
5.5
5.5
5.5
3.3
1.6
0.7
50
2
650*700*1750
13kw
SUNDI-875W
-80+250
7.5
7.5
7.5
7.5
5.8
3
1.3
75
2
750*800*1850
17kw
SUNDI-8A10W
-80+250
10
10
10
10
6.4
3.5
1.5
110
2.5
1000*950*1750
22kw
SUNDI-8A15W
-80+250
15
15
15
15
11
5.8
2.4
110
2.5
1500*1250*2050
33kw
SUNDI-8A25W
-80+250
25
25
25
25
20
10
5
200
2.5
1500*1250*2050
45kw
SUNDI-8A38W
-80+250
38
38
38
38
31
16
8
200
2.5
2050*1450*2050
65kw
SUNDI-8A60W
-80+250
60
60
60
60
48
23
11
400
2.5
2450*1450*2250
105kw
SUNDI-8A80W
-80+250
80
80
80
80
65
32
16
400
2.5
2750*1600*2250
145kw

Type
SUNDI/UST series
Control Mode
Feedback PID + Our special dynamic control calculation, Lneya PLC controller
Temp.control
Material reaction temp.control mode and jacket temp.control mode
Program Editor
10 programs, each program can edit 45 steps.
Communication Portocol
MODBUS RTU Protocol,RS485 interface
Optional  Ethernet interface/R232 interface
Temp.feedback
The temperature of three points: the inlet and outlet of heat-conducting medium, material in reactor(External temperature sensor), PT100 sensor
Material temp. feedback
Material temp. feedbackPT100 or 420mA or communication given
Temp.feedbackPT100
Temp. difference
Set or control oil outlet temp and reactor material temp. difference
Set or control equipment liquid inlet temp. And liquid outlet temp. Difference( keep system safe)
Material temp.accuracy
±1℃ sometimes ±0.5℃
Thermal medium temp. accuracy
±0.5℃
Closed circulation system
The whole system is full closed circulation, there is no oil mist at high temperature and no water vapor at low temperature, pressure do not rise up when system is running. The system will supply oil automatically at low temperature.
heating
Heating max output power
The heater has triple protection and independent temperature limiter to ensure the safety of heating system.
The power is greater than 15KW with a voltage regulator, and the heating power output control adopts 4-20ma linear control.
Cooling capacity
The power of taking away the heat at different temperature
Circulation flow rate and pressure
Lower than 75L/min, use Lneya Magnetic pump
Higher than 75L/min use Ultra wide temperature high energy efficiency centrifugal pump.
Pressure selection: 2bar 3bar 5bar 8barsmall power equipment can not customize
The greater the pressure, the greater the power of the motor, which will increase the system load and reduce the cooling capacity of the system.
compressor
Different type different brand compress
Mitsubishi, skop, Emerson, Danfoss, Italy Dorin, German blog, bizell, French Tecumseh.
evaporator
KAORI Plate heat exchanger
Oil separator
Emerson/Lneya
Drying filter
danfoss/Emerson
Shock tube
CASTEL/packless
voltage-controlled
danfoss/Emerson/fengsheng
Expansion valve
Emerson thermal expansion valve/Emerson electronic expansion valve/danfoss thermal expansion valve.
Select different expansion valves with different temperature and cooling capacity.
Operation panel
Lneya 7-inch touch screenshow temp curve\EXCEL data output
Optional Siemens explosion - proof touch screen.Place the operation panel outside the site area.
optional GMP, FDA operation and record module (operator use record, data record, alarm record, etc.)
Safety protection
Self-diagnosis function; freezer overload protection; high pressure switch, overload relay,thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.
refrigerant
R-404A / R404A R23 mixture/ R404A R23 R14 mixture
interface size
G1/2G3/4G1DN25 DN32 DN40 DN50 DN65 DN80 DN100PN10 RF
Water-cooling W
 With W is water cooled type, lower than -60 degree equipment, you need use 7-25 degree cooled water
Water cooled condenser.
Tube heat exchanger, plate heat exchanger, tube condenser.
packlessshengKAORIJINDIANXIAOLING etc
power
AC 380V 50HZ Three-phase five-wire system.  Small power 220V 50HZ single phase
Optional 460V 60HZ220V 60HZ three-phase  
Shell material
Standard shellSUS 304optionalspraying plastics color 7035
Isolation of explosion-proof
optioanlEXdIIBT4)   
Lneya explosion-proof product installation license number.PCEC-2017-B025
Positive pressure explosion-proof
optioanl(EXPXdmbIICT4) The positive pressure system must be water-cooled type
Lneya explosion-proof product installation license numberPCEC-2017-B025
Self pressurizing system
Optional self-pressurized 3bar system, the temperature of the system can be expanded, the expansion tank is normal pressure.
KDOC-80 can be used in a pressurized system with a maximum temperature of 250 degrees (-85 degree ~ 250 degree).
KDOC-220 can be used in the self-pressurized system with maximum temperature to 320 degrees (-50 degree ~ 320 degree).
KDOC-210 can be used in a self-pressurized system with a maximum temperature of 300 degrees (-70 degree ~ 300 degree)
Flow/pressure
Optional flow/pressure sensor, display flow and pressure on the touch screen.
Optional control flow/pressure.
One for two system
Optional one for two systems: the costis lower than one to one system.
One unit heating and cooling machine contains two circulation system, two cooling system, two heating systems, one expansion system, one electrical system.
High exothermic control
Customizable high heat control system algorithm and components.
flow reactor temperature control module.
It can be used in the flow reactor temp control system (pump, internal circulation system, control algorithm, refrigeration)

How to deal with the malfunction of Industrial Water Chiller System

What's wrong with the Industrial Water Chiller System when it fails to cool down? Let Guanya explain it to you below.

One reason is that the initial use of liquid chiller system fails to reduce the temperature, or there is something wrong with the installation of water-cooled chiller, cooling water tower, circulating water pump and pipe. It needs to be carefully checked according to the installation diagram.

The second reason may due to the pipes which are attached to various devices for a long time, and the impurities have accumulated in the water sources, resulting in smaller water flow. Therefore, we must clean the pipes between the devices.

Thirdly, If this problem occurs during the first use, it may cause by the wrong matching of the chiller and the problem of delivery. Because the industrial chiller has carried out 100% performance tests before getting out of the machine to ensure the normal operation of the machine unit.

Finally, If this is the case of a chiller that has been used for half a year or 1-2 years later, it may due to the leakage of Freon in the cooling system of the cold water machine. It is suggested to find out the leakage, weld it again and refrigerant. The heat exchanger of the water-cooled chiller is dirty and needs washing, and remember to clean it regularly after subsequent use.

The operation of any Industrial Water Chiller System is inseparable from the participation of refrigerant. So the shortage of refrigerant will affect the normal operation of the industrial chiller, and then result in the reduction of refrigerating capacity of the industrial chiller and even shut down, which is also the main reason for the shrinkage of the refrigerating capacity of the industrial chiller.

How to deal with the malfunction of Industrial Water Chiller System

What's wrong with the Industrial Water Chiller System when it fails to cool down? Let Guanya explain it to you below.

One reason is that the initial use of liquid chiller system fails to reduce the temperature, or there is something wrong with the installation of water-cooled chiller, cooling water tower, circulating water pump and pipe. It needs to be carefully checked according to the installation diagram.

The second reason may due to the pipes which are attached to various devices for a long time, and the impurities have accumulated in the water sources, resulting in smaller water flow. Therefore, we must clean the pipes between the devices.

Thirdly, If this problem occurs during the first use, it may cause by the wrong matching of the chiller and the problem of delivery. Because the industrial chiller has carried out 100% performance tests before getting out of the machine to ensure the normal operation of the machine unit.

Finally, If this is the case of a chiller that has been used for half a year or 1-2 years later, it may due to the leakage of Freon in the cooling system of the cold water machine. It is suggested to find out the leakage, weld it again and refrigerant. The heat exchanger of the water-cooled chiller is dirty and needs washing, and remember to clean it regularly after subsequent use.

The operation of any Industrial Water Chiller System is inseparable from the participation of refrigerant. So the shortage of refrigerant will affect the normal operation of the industrial chiller, and then result in the reduction of refrigerating capacity of the industrial chiller and even shut down, which is also the main reason for the shrinkage of the refrigerating capacity of the industrial chiller.

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