Monday, May 21, 2018

Glycol Chiller System SUNDI -10℃ ~ 200℃

The system with feedforward with PV, the master PID loop operation results of the PV output and feedforward signals as the composite of the settings from the control loop, through such control of the temperature gradient, to ensure the accuracy of temperature control system.


type
Temp range℃
Heating KW
Cooling capacity  KW  AT  ℃
Flow/pressure
L/min bar
Outside size
power
KW
200
100
50
20
0
-5
SUNDI-125
-10+200
2.5
2.5
2.5
2.5
2.5
2
1.5
20
2
400*600*1150
3.6*kw
SUNDI-125W
-10+200
2.5
2.5
2.5
2.5
2.5
2
1.5
20
2
400*600*1150
3.6*kw
SUNDI-135
-10+200
3.5
3.5
3.5
3.5
3.5
2.8
2.1
35
2
550*680*1450
5.6kw
SUNDI-135W
-10+200
3.5
3.5
3.5
3.5
3.5
2.8
2.1
35
2
500*680*1250
5.6kw
SUNDI-155
-10+200
5.5
5.5
5.5
5.5
5.5
4.4
3.3
35
2
550*680*1450
7.5kw
SUNDI-155W
-10+200
5.5
5.5
5.5
5.5
5.5
4.4
3.3
35
2
550*680*1450
7.5kw
SUNDI-175
-10+200
7.5
7.5
7.5
7.5
7.5
6
4.2
50
2
550*680*1450
10kw
SUNDI-175W
-10+200
7.5
7.5
7.5
7.5
7.5
6
4.2
50
2
550*680*1450
10kw
SUNDI-1A10
-10+200
10
10
10
10
10
8
6
75
2.5
650*700*1750
13kw
SUNDI-1A10W
-10+200
10
10
10
10
10
8
6
75
2.5
550*680*1450
13kw
SUNDI-1A15
-10+200
15
15
15
15
15
12
9
75
2.5
750*800*1850
20kw
SUNDI-1A15W
-10+200
15
15
15
15
15
12
9
75
2.5
650*700*1750
20kw
SUNDI-1A25
-10+200
25
25
25
25
25
20
15
150
2.5
1250*1000*2050
32kw
SUNDI-1A25W
-10+200
25
25
25
25
25
20
15
150
2.5
1000*950*1750
32kw

Type
SUNDI/UST series
Control Mode
Feedback PID + Our special dynamic control calculation, Lneya PLC controller
Temp.control
Material reaction temp.control mode and jacket temp.control mode
Program Editor
10 programs, each program can edit 45 steps.
Communication Portocol
MODBUS RTU Protocol,RS485 interface
Optional  Ethernet interface/R232 interface
Temp.feedback
The temperature of three points: the inlet and outlet of heat-conducting medium, material in reactor(External temperature sensor), PT100 sensor
Material temp. feedback
Material temp. feedbackPT100 or 420mA or communication given
Temp.feedbackPT100
Temp. difference
Set or control oil outlet temp and reactor material temp. difference
Set or control equipment liquid inlet temp. And liquid outlet temp. Difference( keep system safe)
Material temp.accuracy
±1℃ sometimes ±0.5℃
Thermal medium temp. accuracy
±0.5℃
Closed circulation system
The whole system is full closed circulation, there is no oil mist at high temperature and no water vapor at low temperature, pressure do not rise up when system is running. The system will supply oil automatically at low temperature.
heating
 Heating max output power
 The heater has triple protection and independent temperature limiter to ensure the safety of heating system.
The power is greater than 15KW with a voltage regulator, and the heating power output control adopts 4-20ma linear control.
Cooling capacity
The power of taking away the heat at different temperature
Circulation flow rate and pressure
  Lower than 75L/min, use Lneya Magnetic pump
Higher than 75L/min use Ultra wide temperature high energy efficiency centrifugal pump.
  Pressure selection: 2bar 3bar 5bar 8barsmall power equipment can not customize
 The greater the pressure, the greater the power of the motor, which will increase the system load and reduce the cooling capacity of the system.
compressor
Different type different brand compress
Mitsubishi, skop, Emerson, Danfoss, Italy Dorin, German blog, bizell, French Tecumseh.
evaporator
KAORI Plate heat exchanger
Oil separator
Emerson/Lneya
Drying filter
danfoss/Emerson
Shock tube
CASTEL/packless
voltage-controlled
danfoss/Emerson/fengsheng
Expansion valve
Emerson thermal expansion valve/Emerson electronic expansion valve/danfoss thermal expansion valve.
Select different expansion valves with different temperature and cooling capacity.

Operation panel
Lneya 7-inch touch screenshow temp curve\EXCEL data output
Optional Siemens explosion - proof touch screen.Place the operation panel outside the site area.
optional GMP, FDA operation and record module (operator use record, data record, alarm record, etc.)
Safety protection
Self-diagnosis function; freezer overload protection; high pressure switch, overload relay,thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.
refrigerant
R-404A / R404A R23 mixture/ R404A R23 R14 mixture
interface size
G1/2G3/4G1DN25 DN32 DN40 DN50 DN65 DN80 DN100PN10 RF
Water-cooling W
 With W is water cooled type, lower than -60 degree equipment, you need use 7-25 degree cooled water
Water cooled condenser.
Tube heat exchanger, plate heat exchanger, tube condenser.
packlessshengKAORIJINDIANXIAOLING etc
power
AC 380V 50HZ Three-phase five-wire system.  Small power 220V 50HZ single phase
Optional 460V 60HZ220V 60HZ three-phase  
Shell material
Standard shellSUS 304optionalspraying plastics color 7035
Isolation of explosion-proof
optioanlEXdIIBT4)   
Lneya explosion-proof product installation license number.PCEC-2017-B025
Positive pressure explosion-proof
optioanl(EXPXdmbIICT4) The positive pressure system must be water-cooled type
Lneya explosion-proof product installation license numberPCEC-2017-B025
Self pressurizing system
Optional self-pressurized 3bar system, the temperature of the system can be expanded, the expansion tank is normal pressure.
KDOC-80 can be used in a pressurized system with a maximum temperature of 250 degrees (-85 degree ~ 250 degree).
KDOC-220 can be used in the self-pressurized system with maximum temperature to 320 degrees (-50 degree ~ 320 degree).
KDOC-210 can be used in a self-pressurized system with a maximum temperature of 300 degrees (-70 degree ~ 300 degree)
Flow/pressure
Optional flow/pressure sensor, display flow and pressure on the touch screen.
Optional control flow/pressure.

One for two system
Optional one for two systems: the costis lower than one to one system.
One unit heating and cooling machine contains two circulation system, two cooling system, two heating systems, one expansion system, one electrical system.
High exothermic control
Customizable high heat control system algorithm and components.
flow reactor temperature control module.
It can be used in the flow reactor temp control system (pump, internal circulation system, control algorithm, refrigeration)
Glycol Chiller System SUNDI -10℃ 200℃, as we can tell from its name, it is to use Glycol as the refrigeration agent for the chiller. 

In the all air environment, because of the low temperature in the outdoors, it is impossible to use a cooling tower to supply the inner area directly with the cold air-conditioner. In addition, the cold air in the outdoors could be used directly as refrigerator sourcewith glycol as refrigerant, it can introduce the natural cold air into the inner area and supply cold air-conditioner. If we need to heat the outer area and provide cooling for the inner area, we can turn off the chiller and still use the boiler or the urban hot water as the heat source to heat the outer area. 

Refrigeration principle of glycol chiller system

Install plate heat exchanger in the outdoor, and the outdoor cold air is introduced into the plate heat exchanger by the fan. The glycol solution and the outdoor cold air are exchanged in the plate heat exchanger. The cooled glycol solution enters into the air conditioners in the inner area and exchange with mixed air. Then the mixed air enters into the inner room with lower temperature and supply cooling. The temperature of glycol solution rise up, it comes back to the plant heat exchanger in the outdoor again, exchange heat with the cold air in the outdoor and continue this cycling after the temperature is lowered.  This way of heat exchange is usually used in the heat recycling system.

It is a very energy-saving way that use glycol as a refrigerant to introduce the cold air in the outdoors to supply cooling for the inner area. All we need to do is to install a plant heat exchanger in the outdoor when it works, the cold water equipment closed, opening the fan and the air conditioners can bring cooling for the inner area. In this way, we can save energy and reduce the cost.

Glycol Chiller System SUNDI -10℃ 200℃, as we can tell from its name, it is to use Glycol as the refrigeration agent for the chiller. 

In the all air environment, because of the low temperature in the outdoors, it is impossible to use a cooling tower to supply the inner area directly with the cold air-conditioner. In addition, the cold air in the outdoors could be used directly as refrigerator sourcewith glycol as refrigerant, it can introduce the natural cold air into the inner area and supply cold air-conditioner. If we need to heat the outer area and provide cooling for the inner area, we can turn off the chiller and still use the boiler or the urban hot water as the heat source to heat the outer area. 

Refrigeration principle of glycol chiller system

Install plate heat exchanger in the outdoor, and the outdoor cold air is introduced into the plate heat exchanger by the fan. The glycol solution and the outdoor cold air are exchanged in the plate heat exchanger. The cooled glycol solution enters into the air conditioners in the inner area and exchange with mixed air. Then the mixed air enters into the inner room with lower temperature and supply cooling. The temperature of glycol solution rise up, it comes back to the plant heat exchanger in the outdoor again, exchange heat with the cold air in the outdoor and continue this cycling after the temperature is lowered.  This way of heat exchange is usually used in the heat recycling system.

It is a very energy-saving way that use glycol as a refrigerant to introduce the cold air in the outdoors to supply cooling for the inner area. All we need to do is to install a plant heat exchanger in the outdoor when it works, the cold water equipment closed, opening the fan and the air conditioners can bring cooling for the inner area. In this way, we can save energy and reduce the cost.

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